SERIES
Nitin Khatri in a navy blazer, seated in an armchair in front of a bookshelf.

SERIES

NITINKHATRI

THE SERIES

22+ YRS2004 – Present4 Industries9 Plant Locations

OPERATIONS · MANUFACTURING · LEADERSHIP

Operations leader across float glass, vacuum coating, carbon black and zinc manufacturing. Now Production Head at Gujarat Guardian Limited, and concurrently Integration Manager for a co-located Float Line expansion. Leadership grounded in respect, humility, empowerment and accountability.

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The screenplay

The Full Story

NITIN KHATRI

Operations and Manufacturing Leader · 22+ years

Experience · in order of appearance

INT. HINDUSTAN ZINC LIMITED

Rajasthan · Zinc · June 2004 – June 2010

Graduate Engineer Trainee → Process Engineer → Associate Manager Process; SBU Process InchargeJune 2004 – June 2010
  • Worked across Rajpura Dariba Mines and the Chanderiya Lead Zinc Smelter, including zinc electrolysis, melting and casting operations.
  • Commissioned three greenfield zinc projects, including slab and jumbo ingot casting machines, automatic cathode stripping machines and electrode handling cranes.
  • Contributed to lead/zinc ore beneficiation expansion and commissioning of a new froth flotation circuit (mineral separation using air bubbles) and a pressure filter, with equipment suppliers.

INT. GUJARAT GUARDIAN LIMITED

Ankleshwar · Float glass · June 2010 – March 2021

Manager ProductionJune 2015 – March 2021
  • Led Float Hot End business planning and operating performance: EH&S, quality, reliability, yield, production and manpower planning. (Hot End: the furnace and forming section of a float line.)
  • Led asset throughput optimization, increasing Float Line output.
  • Substantially reduced packing wood consumption by moving from full-box to picture-frame packaging.
  • Delivered initiatives in furnace efficiency, yield, specific power consumption, cutting system upgrades and bad-batch reduction, with regional and global teams.
Executive ProductionJune 2010 – May 2015
  • Built experience across Hot End, Cold End, Capping Line, scheduling and warehousing.

INT. PCBL LIMITED

Mundra · Carbon black · March 2021 – September 2023

Chief Manager Production · Unit Production HeadMarch 2021 – September 2023
  • Led carbon black operations across three manufacturing lines. Accountable for HSE, quality, compliance, production, reliability, continuous improvement, talent development and on-time, in-full delivery with sales and supply chain.
  • Completed hard black line asset optimization, increasing line capacity.
  • Improved carbon black yield.
  • Prepared business plans and operating priorities; led root cause analysis, raw material and manufacturing cost optimization, and water and power consumption reduction.
  • Strengthened risk management, shop-floor continuous improvement, knowledge sharing and succession development.

INT. GUJARAT GUARDIAN LIMITED

Ankleshwar · Float glass and vacuum coating · September 2023 – Present

Production Head · Senior ManagerMay 2025 – Present
  • Asset owner for the Float Line, Sputter Coater Line, Warehouse and Shipping, leading a large multi-shift team. Concurrent Integration Manager for a co-located Float Line expansion.
  • Float substrate surface quality improvement enabled more high-value-added production.
  • Recurring annual value created through box tons, furnace efficiency, cost-to-melt and warehouse packaging initiatives.
Operations Transformation and Plant ProjectsNovember 2024 – April 2025
  • Led furnace efficiency improvement projects, including advanced AI technology for furnace insights and control.
  • Commissioned the latest online quality check gauges and the latest online camera quality inspection system on the Mirror and Sputter Coater Lines.
Coater Technical ManagerSeptember 2023 – October 2024
  • Substantially improved yield of robust and high performance coating products, and coater uptime.

Milestones

Top Moments

Greenfield

Three zinc projects

Commissioned at Hindustan Zinc, 2004–2010

Unit head

Ran a whole unit

Unit Production Head, PCBL, Mundra, 2021–2023

Production Head

Float, coater, warehouse

Asset owner at Gujarat Guardian, since May 2025

Expansion

Integration Manager

Co-located Float Line expansion, ongoing

Appreciation

Commitment and leadership

Received appreciation for commitment, dedication and leadership

Trained at · 9 Guardian plants, 8 countries

PLANT EXPOSURE

Ras Al Khaimah

UAE

PLANT EXPOSURE

Al-Jubail

Saudi Arabia

PLANT EXPOSURE

Cairo

Egypt

PLANT EXPOSURE

Bascharage

Luxembourg

PLANT EXPOSURE

Częstochowa

Poland

PLANT EXPOSURE

Llodio

Spain

PLANT EXPOSURE

Tatuí

Brazil

PLANT EXPOSURE

Porto Real

Brazil

PLANT EXPOSURE

Rayong

Thailand

Milestones are career events from the resume, not named awards. Plant exposure means training and technical exposure, not employment at or management of these plants.

Expertise

My Skill Universe

Operations · Running the plant

  • Plant Operations
  • Operations Transformation
  • Resource Optimization
  • Inventory and Shipping

Originals

Building Real Operations 6 episodes

Top 5 · From the record

How Nitin Leads

  1. Respect and humility

    Respect for people at every level of the operation.

  2. Empowerment and delegation

    Managers and supervisors trusted with real ownership.

  3. Accountability

    Owning the consequences of decisions and actions.

  4. Team development

    Team building, knowledge sharing and succession, done deliberately.

  5. Safety and quality culture

    Principle-driven cultures that hold on every shift.

About me

The Lead

Portrait of Nitin Khatri.
STARRINGNITIN KHATRI

Combines process expertise, asset care and economic thinking to improve business results.

From Nitin’s resume summary

Now playing
Production Head, Gujarat Guardian Limited
Also in this season
Integration Manager, Float Line expansion
Education
B.Tech. Chemical Engineering, SVNIT Surat
Languages
English, Hindi, Gujarati

THE NEXT EPISODE

TO BE CONTINUED…

NITIN KHATRI

OPERATIONS · MANUFACTURING · LEADERSHIP

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